Metal treatment tanks are used in the automotive industry for various processes to enhance the properties of metal parts used in car manufacturing and repair. These treatments are critical for improving the durability, performance, and corrosion resistance of automotive components. The processes typically involve submerging metal parts in tanks filled with specific chemical solutions, electrolytes, or other substances that alter the material’s characteristics.
Here at this large automotive manufacturing plant in Oxfordshire UK we can see this process being carried out at the beginning of a production line on new vehicle chassis. Some common metal treatments used in the automotive industry include; electroplating (galvanization), anodizing, hot-dip galvanizing, phosphating and obviously, rust prevention coatings. these each have a purpose, whether it be enhanced durability improved wear resistance enhanced fatigue resistance, improved lubrication, enhanced paint adhesion or just preventing rust.
Another type of treatment are pretreatment tanks which involves cleaning and removing Contaminants. The correct concentration of chemicals in treatment tanks is crucial for the success of various metal treatment processes used in automotive manufacturing and other industries. Firstly, ensuring Proper Treatment Quality is paramount. Each metal treatment process requires specific chemical concentrations to achieve the desired result. If the concentration is too high or too low, the treatment can become ineffective or lead to poor results.
Secondly, reducing Waste and Chemical Costs and avoid inefficient use of chemicals, resulting in increased waste and higher operating costs. Using excessive amounts of chemicals can lead to unnecessary consumption of raw materials. Over-concentrated solutions might also require more frequent disposal or replenishment of the chemicals, increasing operational costs. Using too little of a chemical can make the process inefficient or ineffective, requiring additional treatment cycles or extended processing times. This not only reduces throughput but may also require the addition of more chemicals to maintain the desired results.
It is also important maintaining Process Efficiency and Speed whilst Improving Worker Safety, Chemical treatments often involve hazardous chemicals that can pose safety risks to workers. Maintaining proper concentrations ensures that the risks of chemical exposure are minimized. Of course there is also the compliance with Industry Standards. Many metal treatment processes are subject to strict industry standards and regulations, especially in industries like automotive manufacturing, aerospace, and electronics.
Maintaining the correct concentration of chemicals in treatment tanks is vital for achieving consistent, high-quality results in metal treatment processes. Solmedia offer range of specialised products for metal surface treatment, including everything from the safety fume extraction cabinets, laboratory measuring instruments and glassware, and reagents for titration. If you have any specific questions about our products, or the surface treatment process, please get in contact with out team.
